Predicting Ash Effects

Application of the
CRC Ash Effect Predictor

Extensive research performed by the CCSD and its predecessor has resulted in the production of the Ash Effect Predictor models. These are predictive models that use standard and advanced coal characterisation techniques as inputs in order to assess the relative behaviour of coals in terms of deposition and erosion potential.

Do you find conventional indices unreliable?

  • Advanced analytical techniques investigated by the centre provide useful practical information.
  • Mathematical models developed by the centre aid in interpreting ash effects.
  • Characterisation of a suite of reference coals by the centre provides a database for comparison of coals.

Describing the Effect of Ash During Combustion

An indication of the relative difference between coals and blends in terms of ash behaviour can be obtained using a mechanistic approach developed at the centre. This approach combines standard and advanced coal analysis with an ash formation model.

The output from the Ash Effect Predictor is a comparison of conventional indices and advanced indices based on:

  • Thermo-Mechanical Analysis (TMA),
  • Computer Controlled Scanning Electron Microscopy (CCESM).

This type of information provides a fundamental basis for predicting the propensity for a given coal. The predictor also presents a comparison ash to deposition of erosion.

Examples for the advanced erosion and deposition indices determined for a range of coals are shown in Figures 1 and 2 respectively.

Figure 1: Advanced Erosion Indices

Figure 1: Advanced Erosion Indices

Figure 1: Advanced Erosion Indices

Figure 2: Advanced Fouling and Slagging Index

Figure 2: Advanced Fouling and Slagging Index

Quantifying the Effect of Ash Behaviour

The Ash Effect Predictor can also be used to quantify the effects of ash in a combustion system. For this case the Ash Effect Predictor uses:

  • Coal analyses (advanced and standard methods)
  • Boiler characteristics (such as geometry and gas velocity)
  • an ash formation model
  • an ash transportation model
  • an ash retention model
  • a heat transfer model.

This approach provides an assessment of relative:

  • ash deposition and deposit growth rates
  • erosion/wear rates (Figure 3)
  • thermal performance.

Figure 3: Prediction of relative erosion/wear rates

Figure 3: Prediction of relative erosion/wear rates

For more information contact:

Prof Terry Wall
Program Leader
University of Newcastle


Please Note: This site was archived in August 2008 and therefore the information contained in these pages may no longer be current.


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